Features and typical applications
Key Features
- Eliminate pressure errors at the source instead of calculated corrections
- Adjustable, quick and precise pressure control
- Extremely wide range of gas flow: 5 up to 1000 ln/h
- A single pControl system for use with multiple gas analyzers
- High corrosion resistant version for aggressive gases
- Improved stability by temperature controlled transducer
- Sample gas return into process instead of emissions
- Flammable and toxic gases via flare or scrubber
Typical Applications
- Precise measurement at constant pressure instead of insufficient or impossible pressure correction algorithms
- Long-term stable pressure control also for gases with high corrosion potential
- Sample gas return into process at defined higher pressure
- Defined setpoint pressure to dispose of flammable and toxic sample gases into a flare or scrubber
Description
Description
In the field of gas analysis an analyzer's response is often dependent upon the sample gas pressure. Pressure dependency can occur through a number of different physical parameters simultaneously and can be difficult to impossible to correct for. The best and most accurate approach is therefore to control the absolute pressure itself. The use of an LFE pControl backpressure controller alleviates the need for complicated correction algorithms.
A further benefit of an LFE pControl backpressure controller is e.g. the return of the analyzed gases back into the process (being achieved by a defined higher pressure). Alternatively the sample gas can be fed to a flare or scrubber requiring a defined higher pressure. In this way unnecessary emissions into the environment or loss of gas can be avoided. Flammable or toxic gases can be handled appropriately. The LFE pControl backpressure controller typically operates at approximately 0.2 bars above ambient pressure (i.e. 1.2 bar absolute), but can be easily set to other operating pressures.
The specially designed control valve of the LFE backpressure controller provides for an extremely constant pressure over an extremely wide range of gas flow (e.g. from 5 ln/h up to 1000 ln/h). This allows for a single LFE pControl to be used in conjunction with a number of gas analyzers.
The piezo-resistive pressure transducer is temperature controlled to improve stability. An optional PTFE isolating diaphragm is available to improve corrosion resistance.
Technical data
Technical data
Enclosure & Electrical Data
Technical specifications subject to change without notice |
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Enclosure & electrical data | |
Enclosure | Purgeable cast aluminum housing for wall-mounting |
Protection class | IP65 |
Dimensions | 230 x 330 x 185 mm (HxWxD) |
Weight | approx. 10 kg |
Power supply | 100 - 240 VAC / 50 - 60 Hz / 50 VA max. |
Operational characteristics
Technical specifications subject to change without notice |
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Operational characteristics | |
Measuring range | Standard: 1.0 - 1.5 bar absolute (other ranges on request) |
Range of flow | Dependent upon setpoint pressure and pressure at gas outlet. Example: setpoint at 1.2 bar (abs.) and outlet at atmospheric pressure: Range of flow: 5 - 1000 ln/h |
Resolution | < 0.3% of range span |
Reproducibility | better than ± 0.3% of range span |
Materials
Technical specifications subject to change without notice |
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Materials in contact with sample gas | |
Internal gas lines | PTFE and PVDF |
Control valve | PTFE and PVDF with FPM seals |
Sample gas connectors | Standard: stainless steel (SS 316) Option: PVDF (in conjunction with optional PTFE isolating membrane) |
Pressure transducer | Polyester, silicon and silicone compounds Note: enhanced corrosion resistance is attained with the optional PTFE isolating membrane |
Instrument Interface
Technical specifications subject to change without notice |
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Data display, inputs and outputs | |
User Interface | LC display (40 characters x 16 lines) + bar graph Plaintext description of instrument status as well as digital status output Language: switchable between English & German |
Instrument Status | Plaintext description on the LC display as well as categorization into one of the following states (NAMUR NE 107 compliant): FAILURE | MAINTENANCE REQUIRED | FUNCTION CHECK |
Analog signal output | Galvanically isolated analog output Available output levels:
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Digital outputs | 3 configurable, floating contacts for instrument status and/or threshold monitoring Default configuration: Instrument status (NAMUR NE 107 compliant): FAILURE | MAINTENANCE REQUIRED | FUNCTION CHECK |
Analog input (optional) | 0(4) - 20 mA input (galv. isolated) for optional external setpoint control |
Downloads
Downloads
pControl 2F | Backpressure Controller
Technical specifications subject to change without notice